Best Practices for Forklift Battery Maintenance

Best Practices for Forklift Battery Maintenance

Proper maintenance and care is important if you expect to continue its peak performance. You need to handle forklift parts Toronto carefully during regular maintenance activities. The battery of your forklift in particular should last for a number of years with proper care. Some of the best maintenance practices for your forklift battery include:

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Forklift Battery Maintenance

Using the correct handling equipment

No single individual should attempt to carry a forklift battery on their own. Dropping it accidentally does not only cause injuries but also means irrevocable damage for the battery. Use specialized battery handling equipment such as the pallet jack when maneuvering and transferring forklift batteries.

Charging the battery correctly

You should not charge the forklift battery whenever it is convenient but only when the charge dips below 30 percent. Charging the forklift battery at the correct time and degree is important for continued service. The battery should be charged until it is full and disconnected from the charger as overcharging batteries also reduces the lifespan. The charge cycle should not be interrupted until it is complete.

Equalizing batteries

In case you have wet cell or flooded batteries, these should be regularly equalized. Stratification is the chemical process whereby the battery acid gets more concentrated at the bottom of the battery. Equalizing the battery reverses this process since a stratified battery is no longer able to hold charge properly. As the name suggests the equalizing process is all about balancing the electrolyte concentration and removing sulfate crystals from the plates of the battery. You can use battery chargers with equalizer settings at least once in every five to ten charging cycles. You can find maintenance specifications for the battery from the manufacturer on how often you should equalize.

Maintaining Proper Fluid Levels

Your forklift battery should have the proper fluid levels to work best. Once in every five charges, you should open up the battery and check the fluid levels. You can check three cells to ensure that the fluid is covering the plastic battery element. In case there is not enough fluid, add some water to the cells. Topping off the fluid in the battery will be necessary at least once every ten charges for a new battery. However, do not overfill the cells, as some extra space is necessary for expansion when the battery is in use. If you have maintenance free batteries, they do not need topping off.


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